ESAB MultiPower 460 Pulse Manuál s instrukcemi Strana 45

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SECTION 5 MAINTENANCE
Table 5-1. Troubleshooting Guide
CONDITION ACTION
Unit Inoperative
No input power. Check main line (users) switch fuses -- replace if
needed.
Poor or improper input (terminal board) connections.
Defective on/off switch -- replace.
Thermal light on. Main transformer overheating. Also check for prop-
er cooling, proper primary hookup, or shorted turn on secondary.
Loss of primary phase. Find & replace defective fuse.
READY/ ON Light is OFF See Figure 5-2
Fan Does Not Run See Figure 5-3
(READY Light is ON)
No Output -- Fan Running
Poor or improper electrical input -- check input connections on TB.
Poor connections at output terminals/work station -- check, tighten
or replace.
Main transformer overheating -- thermal switches tripped due to re-
stricted cooling air. Temperature light on front panel will be lit. Let
unit cool down.
PC board defective or loose PC board connector(s) -- if loose, reinsert;
if defective, replace.
No Output - STICK Position See Figure 5-4
Meter Display is Blank See Figure 5-5
Preset Does Not Function See Figure 5-6
Ammeter Displays 760 Amps See Figure 5-7
Limited Output or
Low Open-Circuit Voltage
Input voltage jumper links on terminal board improperly set -- check
for proper voltage.
Poor output connections. Take apart, clean, and reassemble.
Panel-Remote switch in Remote position and remote voltage pot dis-
abled.
Over Temperature Light is ON See Figure 5-8
Erratic Weld Current
Welding cable size too small -- use correct cables.
Loose welding cable connection (will usually get hot) -- tighten all
connections.
Improper wire feeder setup.
PC board defective -- replace.
High Output, No Voltage Control
PC board defective or loose -- reset and/or replace board.
Shorted I.G.B.T. - Replace I.G.B.T. and check driver PCB.
No 115 Volt ac Output
Circuit breaker tripped. Check 115V CB2 -- Reset.
Line Fuse Blows When Power
Source is First Turned On
Shorted DIODE in Main Bridge -- replace.
Shorted capacitor in Capacitor Bank.
A.
B.
C.
D.
E.
A.
B.
C.
D.
A.
B.
C.
A.
B.
C.
D.
A.
B.
A.
A.
B.
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