Powercut 650F15-696-D 12 / 2007Instruction ManualPortable Plasma Cutting SystemESAB Console Item No. 0558003179, PC-650 208/230V 1 PH CONSOLEESAB
10Table 3.1. Recommended Sizes for Input Conductors and Line FusesRated Input Input & GND Fuse Size Conductor AmpsVolts Amp Phases
11Before making any connections to the power source output terminals, make sure that all primary input power to the power source is deenergized
123.5 SECONDARY CONNECTIONS REFER TO FIG. 3.31. The Powercut 650 is supplied from the factory with the complete PT-31XLPC torch and the work cable
133.6 ASSEMBLING PT31XLPC CONSUMABLE PARTSThe PT-31XLPC Torch is supplied complete; ready to cut and needs no further assembly. If it be
14SECTION 3 INSTALLATION
15Figure 4.1. Powercut 650 Controls4.0 POWERCUT 650 CONTROLS (FIGURE 4.1) A. Power Switch (located on rear panel). When placed in ON position, th
16H. Fault Light. Will glow amber under the following conditions and operations will come to a complete stop. Flow Fault: The fault light will be m
17 TOO FAST TOO SLOW CORRECT Fig. 4.2 - Eect of Cutting Speed4.1 CUTTING WITH THE PT-31XLPCAfter placing the primary (wall) switch to the ON posi
18WHEN THE ARC BREAKS THROUGH THE WORK, BRING THE TORCH TO AN UPRIGHT POSI-TION AND PROCEED TO CUT.TO START A PIERCE, TILT THE TORCH TO PREVENT MOLTEN
194.3 COMMON CUTTING PROBLEMSListed below are common cutting problems followed by the probable cause of each. If prob-lems are determined to be caus
This equipment will perform in conformity with the description thereof contained in this manual and accompa-nying labels and/or inserts when installed
20SECTION 4 OPERATION
21PISTON PLUGPISTONSPRINGFLOW SWITCHFigure 5-1. Disassembly / Assembly of Flow Switch5.0 INSPECTION AND CLEANINGFrequent inspection and cleaning of t
225.2 TROUBLESHOOTINGCheck the problem against the symptoms in the following troubleshooting guide. The remedy may be quite simple. If the cause ca
23Depress torch switch. After 2 seconds, is high frequency present?NoRepair/replace high frequencyunitRepair powersourceYes5.3 TROUBLESHOOTING GUIDE
24C. Air does not shut o Is air check switch OFF? Yes No Turn switch OFF Does arc start when nozzle contacts work without depressing
25D. White "Power" light not energized. Is main 230 volt switch ON? Yes No Turn on main disconnect Is plug in receptacle? Yes
26 Fault light will energize if input voltage goes below or above ±15% of units input rating. The light will not turn OFF even when correct voltage
27 PUSH RELEASEENERGIZE10 SECPostowOPEN2 SEC.NOTES:1. When the torch switch is pushed during postow period, the postow and preow times are can
2810 SECENERGIZEPREFLOWPostow2 SEC. PUSH RELEASE PUSH RELEASE TORCH SWITCH OPEN CLOSE
295.5 REFITTING THE PT31XLPC TORCH1. For operator safety, the torch connections are located on the output terminal board behind the lower portion
SECTION TITLE ...
30NOTE:Schematics and Wiring Diagrams on 279.4mm x 431.8mm (11” x 17”) paper are included inside the back cover of this manual.SECTION 5 MAINTENANCE
31SECTION 6 REPLACEMENT PARTS6.1 GeneralAlways provide the serial number of the unit on which the parts will be used. The serial number is stamped o
32SECTION 6 REPLACEMENT PARTS
33SECTION 6 REPLACEMENT PARTS
34SECTION 6 REPLACEMENT PARTS
35SECTION 6 REPLACEMENT PARTS
Q1section 6 replacement parts
37SECTION 6 REPLACEMENT PARTS
38SECTION 6 REPLACEMENT PARTS
39SECTION 6 REPLACEMENT PARTS
4TABLE OF CONTENTS
40SECTION 6 REPLACEMENT PARTS
41SECTION 6 REPLACEMENT PARTS
42SECTION 6 REPLACEMENT PARTS
431. The "A" revision of 4/2003 incorporated updates of the schematic diagrams and the replacement parts section. See dneco #'s
F15-696-D 12 / 2007 A. CUSTOMER SERVICE QUESTIONS: Telephone: (800)362-7080 / Fax: (800) 634-7548 Hours: 8:00 AM to 7:00 PM EST Ord
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7 Manually cuts 5/8 inch and severs 3/4 inch - powerful cutting •performanceEconomical price - tremendous cutting value for the •moneyCompact porta
8Electrode 20862Swirl Bae20463Seat19679Plunger20324Heat Shield20282Nozzle20860PT-31XLPC Spare Parts Kit (P/N 0558003301) includes:Heat Shield (1) ...
93.0 GENERAL Proper installation can contribute materially to the satisfactory and trouble-free operation of the Powercut 650 cutting package. It i
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