
36
CONDITION ACTION
Unit Inoperative A.
B.
C.
D.
E.
No input power. Check main line (user's) switch fuses -- replace if needed.
Poor or improper input (terminal board) connections.
Defective on/off switch -- replace.
Thermal light on. Main transformer overheating. Also check for proper cooling,
proper primary hookup, or shorted turn on secondary.
Loss of primary phase. Find & replace defective fuse.
No Output -- Fan
Running
A.
B.
C.
D.
Poor or improper electrical input -- check input connections on TB.
Poor connections at output terminals/work station -- check, tighten or replace.
Main transformer overheating -- thermal switches tripped due to restricted cooling
air. Temperature light on front panel will be lit. Let unit cool down.
PC board defective or loose PC board connector(s) -- if loose, reinsert; if
defective, replace.
Limited Output or Low
Open-Circuit Voltage
A.
B.
C.
Input voltage jumper links on terminal board improperly set -- check for proper
voltage.
Poor output connections. Take apart, clean, and reassemble.
Panel-Remote switch in Remote position and remote voltage pot disabled.
Erratic Weld Current A.
B.
C.
D.
Welding cable size too small -- use correct cables.
Loose welding cable connection (will usually get hot) -- t ighten all connections.
Improper wire feeder setup.
PC board defective -- replace.
High Output, No
Voltage Control
A.
B.
PC board defective or loose -- reset and/or replace board.
Shorted I.G.B.T. - Replace I.G.B.T. and check driver PCB.
No 115 Volt ac Output
A. Circuit breaker tripped. Check 115V CB2 -- Reset.
Line Fuse Blows
When Power Source
is First Turned On
A.
B.
Shorted DIODE in Main Bridge -- replace.
Shorted capacitor in Capacitor Bank.
SECTION 5
MAINTENANCE
Table 5-1 Troubleshooting Guide
Komentáře k této Příručce